Hypermotive: Unlocking Scale Beyond Capacity
Business challenge
Process Innovation
Supply Chain Transformation
Sector
Electrification
Technology or capability
Product Design
Manufacturing Systems
Automation & Robotics
Hypermotive delivers electrical integration engineering, manufacturing, battery and fuel cell systems for the e-mobility sector. As demand increased and production volumes grew, the business needed to strengthen manufacturing capability while avoiding unnecessary cost, complexity and investment.
The challenge was to increase capacity, improve efficiency and prepare for future growth without being constrained by existing manufacturing processes or facilities.
MTC helped us assess design for assembly, and we were able to implement 29% of the prioritised recommendations directly into production, delivering significant cost savings
Ellen Karmios, Programme Manager - Hypermotive
MTC's Solution
- Reviewed production planning, manufacturing processes and facility requirements
- Supported design for manufacture and assembly activities
- Evaluated production scenarios, factory layouts and capacity requirements
- Identified opportunities to improve efficiency, reduce costs and increase throughput
The Outcome
- Reduced production time per unit through improved manufacturing processes
- Lowered unit production costs through improved manufacturing decisions
- Enabled additional scale within existing production facilities
- Implemented 29% of recommended improvements directly into production, delivering significant cost savings
MTC helped Hypermotive unlock additional manufacturing capacity and improve operational efficiency, enabling the business to scale more effectively within its existing production footprint. The result is a stronger foundation for future growth, supported by lower costs, improved capability and greater confidence in future production expansion.